Very interesting paper on making a family scale BIO gas plant that produces methane from manure. Lots of detail on the design, construction and operation.
40 page ebook in PDF. Line drawings with lots of detail.
Since the 1950s China has experimented with the production of biogas from agricultural wastes, a practice based upon an age-old Chinese tradition of composting human, animal and plant wastes to produce an organic fertilizer of high quality. The breakthrough came in 1975 when a process was developed to ferment the materials in an airtight and watertight container in order to produce methane gas. This was then collected for use as fuel for motors, cooking and lighting.
This plan is a translation of a Chinese manual. With 136 pages and numerouse diagrams it provides an excellent resource for the construction of digesters and the utilisation of the gas broduced.
The two main types of digesters are the continuous and the batch. Continuous digesters have a constant throughput of material, and batch digesters extract the gas from a contained batch of material, which is then emptied and a new batch added. Biogas digesters are already widely used in developing countries, especially India and China, as firewood for cooking becomes scarce. By the end of the nineties, there were millions of small family plants in India and China. In the West, digesters tend to be larger-scale, taking animal slurries and human sewage. But they can be domestic-scale, for individuals looking to reduce their dependency on fossil fuels.
what are the benefits?
reduces CO2 emissions: because it is a substitute for natural gas. Because CO2 from biogas is from recently-alive plant matter (even if it was fed to animals), it is part of a cycle i.e. CO2 given off by burning biogas is absorbed by plants that will provide future biogas. reduces methane emissions: animal manures release methane into the atmosphere about 10% of methane emissions in the US come from animals, according to one survey. When methane is burnt it releases CO2, but methane is a more potent greenhouse gas than CO2, so it is a good idea to burn it rather than release it. However, it's better for organic waste to be separated and put into an anaerobic digester instead of collecting methane from landfill sites; and it would save more energy if all organic waste, including paper, was recycled instead of landfilled plus it would prevent leaching of contaminants into groundwater and soil.
reduces resource use: biogas doesn't need millions of miles of pipes to deliver it, and doesn't need to be liquefied and shipped across the world, with all the resources and energy that these things entail. Plus it saves trees (for firewood). Natural gas is finite, so won't last forever and there will probably be wars for it as it runs out. creates two renewable resources: sewage sludge and animal slurries usually end up as fertiliser anyway so it's better to obtain fuel from it first, and prevent runoff and methane emissions at the same time and you still get fertiliser at the end of the process. It's the missing link for those wanting to switch from fossil fuels many people heat their homes with wood and their water with solar, and get their electricity from wind and solar but cooking is a problem; it's too expensive with electricity, and agas are expensive, take a long time to fire up, will make your space too hot in the summer. Gas is best, and now it can be done without gas bills. nb: as with other biofuels, we think that the feedstock (raw materials) should be waste material. We don't think it's a good idea to set aside large areas of land for growing fuels when much of the world doesn't have enough food (although the waste from food crops is fine). See Biofuel Watch. Also, large-scale digesters need to be fed by large operations like factory farms or sewage plants. These bring their own problems, such as hormones, treatment of animals, and energy-intensive transport and chemicals. We think that the best solution is usually the smallest scale possible in this case the domestic scale.
what can I do
setting up: batch digesters based on some kind of drum / container such as the one in the top photo are feasible on the domestic scale. Continuous digesters are popular in Asia (right) - an inlet and outlet pit with a concrete or steel gas container. You can build your own see links page or come on a LILI course. sizing: in India, for a family of 8 with a few animals (say 8-10 cows), a 10m³ digester is recommended, with 2 m³ gas storage. But a typical small family digester will be around one cubic metre. For cooking and lighting, you don't need much; every kg of biodegradable material will yield around 0.4 m³ (400l) of gas, and gas lights need around 100l per hour. 2 gas rings for a couple of hours a day will use between 1-2 m³, so if you have some livestock, plus kitchen and human waste, you can do this easily. When it comes to driving any kind of engine (e.g. a generator or a pump) it's a different matter, and is way beyond the domestic-scale. How long you leave the material in a batch digester depends on temperature (2 weeks at 50°C up to 2 months at 15°C). The average is around 1 month, so gauge how much material you will add each day, and multiply it by 30 to calculate the size of the digester. using: the waste input must be a slurry so add water if it's too solid. Try and keep the temperature over 30°C if possible; it generates a little heat, but in colder countries the digester will need insulation and even a little extra heat in the winter (which could be provided by some of the biogas). A greenhouse is a good place for it. safety: methane is explosive see Adelaide University's website for safety considerations.
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This guide is 142 pages and well illustrated with diagrams and tables.
From the preface
An important common theme underlies much of the current literature on the application of technology within both developed and developing nations. Any technology has a complex series of impacts on the environment in which that technology operates. The concern over a technology's "appropriateness" is based on the need to determine clearly who will be affected by use of the technology and in what ways* Behind the concept of "appropriate technology" is the belief that the complex interactions between a technology and its environment should be made "visible." Only then can a technology be evaluated properly. By describing explicitly the impact of a technology, the selection criteria for the technology also become explicit. If we choose a technology that pollutes a river, but which also provides permanent jobs for 10,000 workers, we presumably either value employment benefits over environmental costs or else were ignorant of the pollution effects at the time we made the decision.
The choice of a technology is "appropriate" or "inappropriate" only in the context of the demands we place upon it. The subtle trade-offs between these often conflicting demands are at the real core of any debate over the choice of a technology. Appropriate technology is less a problem of hardware than of appropriate data collection, decision-making, financing, installation, and use-- with all the problems of sorting out competing demands and value judgements in each of these tasks. This study is an assessment of the "appropriateness" of biogas technology in meeting some of the needs of India's rural population. Such an assessment is quite complicated, despite claims that a biogas system is a simple village-level technology. While there is evidence that biogas systems have great promise, they are subject to certain constraints. It is impossible to describe here all the factors that one might study to assess any technology. I only hope that the approach used in this study will help others.
One difficulty in studying biogas technology is the fragmented and often anecdotal nature of the research and development work. In order to provide this snapshot of the state-of-the-art in India, I have had to enlist the aid of a bewildering number of government officials, industrialists, university researchers, missionaries, social workers, journalists, voluntary groups I farmers, merchants, and villagers.
In these articles the author has endeavoured to explain why biogas is green and renewable when used as an energy source, and how it is produced by the anaerobic digestion (AD) process. A number of methods of producing methane biogas using AD are also discussed, so that the reader will understand exactly what biogas methane is and the implications for our planet of its creation and use.
Building a biogas generator is simple and the diagram below shows you how to set one up. When your generator is complete, you will need to fill it with feedstock: this is the biomass that bacteria will break down to produce biogas.
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Coal bed methane (CBM) is simply methane found in coal seams. CBM as a source of clean natural gas has immense potential. Methane gas is found trapped in fissures in coal and extraction reduces explosion hazards in mines, thereby reducing safety risks for miners. Thus, coal mine methane, a byproduct of mining operations, can be recovered to provide various types of benefits to a mining company.
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Basic introduction to the world of energy.
1. Introduction
2. Electricity in Circuit
3. Natural Gas
4. Petroleum
5. Nuclear Energy
6. Hydropower
7. Geothermal Energy
8. Golar Energy
9. Wind Energy
10. Biomass - a Renewable Energy
11. Diesel
12. Famous People in Energy
13. Alternative Energy
14. Thermodynamics
15. Tidal Energy
16. Glossary
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Fuel cells are electrochemical devices that convert the chemical energy of a reaction directly into electrical energy. The basic physical structure or building block of a fuel cell consists of an electrolyte layer in contact with a porous anode and cathode on either side.
This 268 page ebook is an excellent source of information.
People living in remote areas of South-East Asia, or other tropical or sub-tropical countries, where electricty is not available and fuel is hard to get, have a very cheap, abundant and efficient fuel in the gas produced from ordinary cowdung. This gas (marsh gas or methane) is generated with the greatest ease simply by letting a slurry of cowdung and water ferment in a ;Yell-like pit without exposure to air. The gas rises LO the surface and collects in a drum, whence it is piped to the kitchen stove. A farmer with a couple of bulls or buffaloes for ploughing and one or two cos for milk gets enough dung every day to produce sufficient gas for all the cooking needs of a village family of six. The cooking is clean and hygienic, the pots do not get black, there is no smoke or smell, and the gas is non-toxic. And after extracting the gas to cook his food, and to light his house at night, the farmer still has all the dung left, well fermented and rotted, to fertilize his fields.
Fresh cowdung, or other animal dung (from horses, mules, donkeys, buffaloes, yaks, Pigs, pou3try) diluted with water and fermented by bacterium methanogenes, without exposure to air, delivers 90% of its potential gas within a period of four weeks, more than half of it within the first eight or ten days. Six weeks of fermentaticn produces about 98%. Hence the fermenting pit, in which daily additions \,f slurry enter at the bottom and gradually raise to overflow at the top, should be large enough to hold each day's addition for a minimum of four weeks or a maximum of six, i.e. from 30 to 40 days. In other words, the volume of the pit should be at least 30 times, or better 40 times, the volume of siurrjr added daily.
This book is written for the average student who wants to learn the fundamentals of gas dynamics. It aims at the undergraduate level and thus requires a minimum of prerequisites. The writing style is informal and incorporates ideas in educational technology such as behavioral objectives, meaningful summaries, and check tests. Such features make this book well suited for self-study as well as for conventional course presentation. Sufficient material is included for a typical one-quarter or onesemester course, depending on the student’s background.
There's a simpler way. Instead of burning coal or wood to make steam in an external combustion engine, the smart thing to do is to convert the fuel to gas and send it into a commercial internal combustion engine driving an alternator. The system might be nothing more than a 5 hp Briggs & Stratton engine and a truck alternator charging 12 volt batteries. No boiler to build. No engine to build. No gasoline to buy. Just build a simple cooker and fire it up.
This is was done in 1905 when Mathot showed people how to use those new "high-tech" one lung engines, powering them with gas generated by cooking wood and coal.
Chapters include selection of an engine, installation, foundation and exhaust, water circulation, lubrication, perfect operation, how to start the engine, perturbations in the operation, producer gas engine, producer gas, pressure gas-producers, suction gas-producers, oil and volatile hydrocarbon engines, and selection of an engine.
The beauty of this book is in details provided for many different gas generators. You get drawings of a Simplex generator, a Dowson unit, a Fichet-Heurtey producer with rotating bed-plate, a Gardie unit, a sawdust purifier, a gas holder and washer, a Fange-Chavanon inverted-combustion producer and many, many more. You'll find more about gas production here than in a dozen other books.
This is not only valuable material to the homesteader and survivalist, but especially to the guy who wants to run his auto on coal and wood. Scaled down versions of these digesters were used all over the world during WWII and the years following due to petroleum shortages. And antique engine fans will find interesting details on early engines, ignitions systems, and more. No promises, but it may be that details here could help you run an engine on methane generated by rotting manure and organic material in a digester.
Great, raw, rare energy information from a simpler time begging to be adapted to today's world. We've been consuming oil faster than we've been finding it for many years now. Shortages are on the way. This might be a way around the problem. Interesting stuff.
These plans are for a gas-fired furnace.
With this small furnace you can melt down aluminum, brass and copper; preheat small, thick pieces of iron and steel for brazing or forging; caseharden soft steel; make up alloys and bake vitreous enamels on metals.
You can use either liquid propane or your home's gas lines.
The plans include information on tongs, on safety procedures, and plans for a base to set the furnace on.
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Problem: Cooking fuel, waste disposal, inefficiency of traditional biogas cattle dung digesters
Idea: A very efficient process of biomethanisation thanks to high calorie content of the waste used for the bacteriological digestion. The system is usable by any household.
Difficulty:Construction: easy to medium, use: easy. The digester should be kept at temperatures between 32 & 37°C (89.6-98.6°F)
- Price Range: About 100$ with new material
- Material Needed: 2 plastic water tanks, one of 1cubic meter, the other of 0,75 cubic meter content, flexible pipe, stable
- horizontal base, frame to stop the gas tank rise, inlet and outlet fittings
- Geographic Area: Global, in temperate to cold climates, the plant has to be heated
- Competencies: Simple plumbing skills
- How Many people? 2
- How Long does it take? From three to max. ten hours construction time, two weeks to start the methan production
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Tanzania is facing energy problems in both urban and rural areas.Fuel wood is the major source of supply of energy in rural areas. CAMARTEC was established in order to develop alternative sources of energy among its other objectives In the process of looking for International support to streng then its activities, the West Germany Government through GATE a branch of GTZ, accepted to establish a technical assistance to CAMARTEC that would deal with development and extension of renewable sources of energy which is BIOGAS. The Biogas Extension Service was then established in 1983.
The results that are seen today, are due to tireless effort by German experts and local counterparts who have designed, field tested and installed over 200 biogas units. The team has worked beyond the gas requirement to include slurry use for agricultural purposes. The technology has been accepted by farmers as indicated by their demand through willingness to pay for the biogas units. The ownership of a family size biogas unit which is built through CAMARTEC has become a status symbol and has improved the quality of life in the home. Energy obtained from the gas and the light at night have both given utility to the owners of the plants. I am very thankful to GTZ for the assistance extended to CAMARTEC.I also appreciate the expatriates contribution towards the success reached so far.
Tanzanian counterparts who work in the project also have contributed a lot and deserve my thanks. Lastly, I thank Mr. Ludwig Sasse for compiling this book which will be a useful reference material to many lovers of BIOGAS. I am looking forward to the use of the content embedded in the text and hope that his knowledge will contribute to solving Tanzania's rural energy needs. E.M.
A Backwoods Home Anthology ALTERNATIVE ENERGY Is methane production on your homestead practical? By Jim Tracy for a Homesteaders searching power source of energy independent of grids and pipelines may have to look no farther than the manure in the barn. This”waste”is teeming with bacteria that produce energy through a process that is almost as old as life itself. In the absence of oxygen, certain types of bacteria break down organic material and give off methane gas, the chief constituent in the natural gas utilities sell.
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The book starts by describing the basic properties of methane or biogas. This gas can be made using simple apparatus and a process know as anaerobic digestion. Anaerobic digestion is one of the most common biological procedures in nature, as the name implies, it means to carry or breakdown in the absence of air. Once you know the principles of this process it is possible to make biogas in small or large quantities from a variety of waste materials. The ebook describes making an anaerobic digester using an oil drum and a rubber inner tube as the gas storage vessel aswell as a larger continuous digester. The ebook also contains diagrams list of materials and websites for further reading.
An overview of methane production from manure on farms. Covers how it works and the major issues involved.
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Methane can be made using simple apparatus and a process known as anaerobic digestion. Anaerobic digestion is one of the most common biological procedures in nature, as the name implies, it means to carry or breakdown in the absence of air. Once you know the principles of this process it is possible to make biogas in small or large quantities from a variety of waste materials. The book describes making an anaerobic digester using an oil drum and a rubber inner tube as the gas storage vessel as well as a larger continuous digester. The book also contains diagrams, list of materials and websites for further reading.
The gas produced can be used for cooking and heating and even for running a gas engine.
150 page pdf document.
Growth and concentration of the livestock industry create opportunities for the proper disposal of the large quantities of manures generated at dairy, swine, and poultry farms. Pollutants from unmanaged livestock wastes can degrade the environment, and methane emitted from decomposing manure may contribute to global climate change. One management system not only provides pollution prevention but also can convert a manure problem into a new profit center. Economic evaluations and case studies of operating systems indicate that the anaerobic digestion (AD) of livestock manures is a commercially available bioconversion technology with considerable potential for providing profitable coproducts, including a cost-effective renewable fuel for livestock production operations. This Casebook examines some of the current opportunities for the recovery of methane from the AD animal manures. U.S. livestock operations currently employ four types of anaerobic digester technology: slurry, plug-flow, complete-mix, and covered lagoon. An introduction to the engineering economies of these technologies is provided, and possible end-use applications for the methane gas generated by the digestion process are discussed. The economic evaluations are based on engineering studies of digesters that generate electricity from the recovered methane. Case studies of operating digesters, with project and maintenance histories and the operators “lessons learned,” are included as reality checks. Factors necessary for successful projects, as well as a list of reasons explaining why some AD projects fail, are provided. The role of farm management is key; not only must digesters be well engineered and built with high-quality components, they must also be sited at farms willing to incorporate the uncertainties of a new technology. More than two decades of research has provided much information about how manure can be converted to an energy source; however, the American farmer has not been motivated to adopt new practices. More cost-effective and easily managed manure management techniques are still needed to encourage farmers to use animal manure for conversion into energy and nutrients, especially for smaller farms. AD benefits farmers monetarily and mitigates possible manure pollution problems, thereby sustaining development while maintaining environmental quality. Moreover, rural economic development will benefit from the implicit multiplier effect resulting from jobs created by implementing digester systems. Promising future waste-to-profit activities may add to the economic performance of AD. New end-use applications, which provide added value to coproducts, are discussed.
Up to half the country’s domestic gas heating could be met by turning waste into biogas, according to a new report from National Grid.
Biogas could give the UK a new reliable source of green energy as the North Sea gas reserves run down. The report looks at how all the biodegradable waste streams such as sewage, food and wood could be turned into biogas and injected into the gas distribution system. At the moment there is a small quantity of production of biogas in the UK coming from landfill and sewage plants, but it is being used to generate electricity. However, National Grid says these valuable waste resources could be used be used more efficiently. Turning them into biomethane could meet half the country’s domestic gas needs and help achieve renewable energy targets for 2020.
Biogas is produced by two main processes: anaerobic digestion which turns wet waste such as sewage and animal manure into biomethane, and gasification which is better suited to drier wastes and energy crops. Biomethane is already being produced and injected into gas grids in Europe. “Biogas has tremendous potential for delivering large scale renewable heat for the UK but it will require Government commitment to a comprehensive waste policy and the right commercial incentives,” said Janine Freeman, head of National Grid’s Sustainable Gas Group. “Biogas has benefits on so many fronts. It is renewable and could help to meet the target of 15% of all our energy coming from renewable sources by 2020. It provides a solution for what to do with our waste with the decline in landfill capacity and it would help the UK with a secure supply of gas as North Sea sources run down,” she said.
In cost terms, it is estimated that biogas would be a similar price to other renewable energy sources. However, because the country already has an extensive gas grid, there would be little need for disruptive infrastructure development or any major inconvenience to consumers in their homes or in their streets. The report concludes that there are no insurmountable technical difficulties to delivering biogas. The main hurdle will be about getting the right commercial incentives in place so waste can be turned into biomethane for gas grid injection rather than electricity. This needs to be allied with a comprehensive waste management policy.
National Grid, who commissioned Ernst and Young to provide the analysis, has now handed the report to Ed Miliband, Minister for Energy and Climate Change.
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Small Biogas Plant Plans from Nepal. Nice construction manual written some time ago but with drawing and some b&w photographs.
About the author
David MacKay is a Professor in the Department of Physics at the University of Cambridge. He studied Natural Sciences at Cambridge and then obtained his PhD in Computation and Neural Systems at the California Institute of Technology. He returned to Cambridge as a Royal Society research fellow at Darwin College. He is internationally known for his research in machine learning, information theory, and communication systems, including the invention of Dasher, a software interface that enables efficient communication in any language with any muscle. He has taught Physics in Cambridge since 1995. Since 2005, he has devoted much of his time to public teaching about energy. He is a member of the World Economic Forum Global Agenda Council on Climate Change. He was elected a Fellow of the Royal Society on 14 May 2009.
About the "free book" license
This is a free book. I didn't write this book to make money. I wrote it because sustainable energy is important. If you would like to have the book for free for your own use, please help yourself to any of the electronic versions on this website. There's pdf and html versions (thanks to William Sigmund!); we are working on other formats.
This is a free book in a second sense: you are free to use all the material in this book, except for the cartoons and the photos with a named photographer, under the Creative Commons Attribution-Non-Commercial-Share-Alike 2.0 UK: England & Wales Licence. (The cartoons and photos are excepted because the authors have generally given me permission only to include their work, not to share it under a Creative Commons license.) You are especially welcome to use my materials for educational purposes. This website includes links to separate high-quality files for each of the figures in the book.
In response to generous readers...
If you enjoy the free electronic copy of the book and would like to make a financial donation, without buying the paper book for yourself, please may I suggest that you find a library or a school that would like a copy of the book, and buy a paper copy for them? Thank you!
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Your buying a guide showing you HOW TO BUILD A HYDROGEN GENERATOR & RUN YOUR VEHICLE ON WATER set in an Easy to Read Beginners level format (process made simple).
HOW IT WORKS?
- The methods are extremely simple, making the process possible for anyone, everyone, ANYWHERE.
- Hydrogen Generators can be easily installed in ANY model vehicle, tractor, Generator, type of machinery in general.
- Typical tools, hardware & supplies are used, making access to parts available.
The Process Water is pumped into a chamber where electrodes are vibrated using an electrical pulse, which breaks up H2O (regular tap water) into H2 (Hydrogen). Hydrogen is a very clean combustible, removing ozone-destroying exhaust from your vehicle. When the pressure builds reaching 30-60 psi, you turn the key & go. You step on the pedal, you send more energy to the electrodes, & thus more vapor fuel (Hydrogen) to the cylinders, which in return creates more power. (The system also will create burnable even cleaner oxygen)






























